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Gypsum powder production line

The calcined semi-hydrated gypsum can widely be used for plasterboard, decoration board, gypsum block, stucco gypsum, and molding gypsum etc.

Key words:

Gypsum powder production line


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Product Details

1.Capacity:
20,000 ton/year~300,000 ton/year (Annual production according to 300 days calculate, 24 hours of continuous production)
2.Automation: high degree automatic
3.Calcination system:
Using fluidized bed furnace or rotary kiln type to calcine,
4.Fuel: coal, wood, gas, heavy oil, diesel, light oil 
5.Main materials: natural gypsum rock, desulfurization gypsum, phosphorizaiton gypsum
6.Advantage:
(1) the equipment structure is reasonable, energy saving ,high degree of automation , producing cost is low , have competitive advantage .
(2)We can offer  the services of design, producing, installation, commissioning and training, as well as turnkey project for customers.
7. Take natural gypsum for reference as introduction 
Natural gypsum generally includes dihydrate gypsum and anhydrous gypsum. In order to get the valuable materials, generally, we get semi-hydrated gypsum through heating the dihydrate gypsum.
CaSO4·2H2O  heating   CaSO4·1/2H2O+3/2 H2O↑
It is the process. 
The calcined semi-hydrated gypsum can widely be used for plasterboard, decoration board, gypsum block, stucco gypsum, and molding gypsum etc.
7.1  Equipment character:
7.1.1 The production equipments are easy to arrange into a whole production line. Except production special set parts, the rest can adopt domestic standard equipments. 
7.1.2 The driving device can also adopt domestic standard equipments. This would reduce the manufacture of nonstandard equipments; thus the production because more safe and stable.
7.1.3    Moderate production scale and workshop area, this is suitable for the automatic degree, which makes it easy to control.
7.1.4 The production line adopt German technology,after careful research of the grinding and calcining system,our production line high efficiency, stability, energy saving.
7.1.5 It has the following advantages: less investment, advanced production techniques, short cycle of manufacture, immediately benefit and fast fund turnover. Moreover, the quality of products is easy to control. 

8.Layout& Aerial view
 Natural gypsum powder line aerial view

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yuanteng9. The introduction of produce process 
 According to the features of produce process, this project can be mainly dividing into  four sections: Crushing, Milling, Calcination, Convey and Packing. 
10.Finished Product related parameters 
10.1 Product quality: reach or exceed the china requirements.
10.2. Fineness: 100 mesh-300mesh
10.3. Bending strength  (have direct relations with raw material) : was 1.8 Mpa; Compressive strength: was 3.0 Mpa.
10.4. Main relative composition:
Hemihydrate gypsum content:≥ 80% adjustable
The content of dihydrate gypsum: ﹤ 5% adjustable
Soluble anhydrous gypsum content: ﹤ 5% adjustable
10.5. Initial setting time: 3 ~ 8 min adjustable; Final setting time: 6 ~ 15 min adjustable.
10.6. Scale thick: 78 ~ 85% adjustable.
11.Request for the raw material
The quality of gypsum stone for producing gypsum powder should meet to the following requirement

Item

Quality requirement

Appearance

White color, gray color, grey white color, dark grey, crystallization platy, fibroid, coarse grained etc is ok

Quality requirement and impurity content

Gypsum stone CaSO4·2H2O content≥75%
Impurity content (Na2O+K2O)<0.2%, NaCl<0.02%,  Cl-<15ppm

Granularity

Max. size≤300mm,  

Water content

gypsum stone absorbed water≤6%    

Note: Gypsum stone put in the the open storage, influenced by weather, especially in the rainy season, absorbed water>6%. Can’t be used into the crushing and grinding process.

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